The Guanshengtai Automatic Pipette Tip and Reaction Cup Cartoning Machine is an integrated specialized device designed for the automatic arrangement and cartoning of laboratory consumables such as p
The Guanshengtai Automatic Pipette Tip and Reaction Cup Cartoning Machine is an integrated specialized device designed for the automatic arrangement and cartoning of laboratory consumables such as pipette tips and reaction cups (or sample cups, colorimetric cups). The machine integrates automatic feeding and sorting of tips/reaction cups, automatic cartoning, shortage detection, automatic capping, and finished product output. The entire production line achieves fully automated operation from bulk consumables to finished cartoned products, with a cartoning speed of 15-25 cartons/minute (depending on arrangement density and volume), effectively replacing traditional manual cartoning operations.
Technical parameters:
Equipment Model: GST-XTJ102A
Pipette tip capacity: 1-1250μL
Sizes: L220*W200*H180(cm)
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
Core Advantages:
Precise Cartoning: Utilizing a servo-driven arrangement mechanism and a vacuum suction/clamping transfer device, the pipette tips or reaction cups are precisely inserted into the positioning holes inside the carton according to a preset matrix (such as 8×12, 8×16, etc., standard carton arrangement). The insertion depth is consistent, the arrangement is neat, and there is no skewing or tilting, ensuring that each carton of products has a beautiful and uniform arrangement.
Dual-mode compatibility design: One machine can accommodate the cartoning needs of both pipette tips and reaction cups. By changing the arrangement track, gripping fixture, and positioning mold, the cartoning mode can be quickly switched, achieving multi-purpose functionality and effectively reducing equipment investment costs.
Automated feeding and counting: Pipette tips/reaction cups are automatically sorted by a vibratory feeder and conveyed to the picking station. The machine automatically counts and arranges the boxes according to the set quantity, eliminating the need for manual counting. The counting accuracy is over 99.9%.
Automatic lid sealing: An integrated automatic lid feeding and sealing mechanism tightly seals the lid to the box bottom through positioning and pressing, preventing the lid from loosening or warping. Finished products can directly proceed to the labeling or packaging stage.
Error prevention detection and rejection: Equipped with multiple sensor protections, including material shortage detection, box placement confirmation, and lid sealing detection, the machine automatically stops and alarms in case of abnormalities, ensuring that every box of finished products is arranged completely and properly sealed.
Clean Conveying Design: All parts in contact with consumables are made of anti-static materials with a smooth finish to prevent scratches on the product surface or static electricity from attracting dust during transport and packaging, maintaining product cleanliness.
Multi-Specification Quick Changeover: By changing the feed track, arrangement mold, and gripping fixture, it can accommodate the packaging needs of various specifications of pipette tips (10μL, 200μL, 1000μL, etc.) and reaction cups of different sizes, with changeover time controlled within 30 minutes.
Easy Operation: Utilizing a PLC and touchscreen human-machine interface, parameters such as packaging speed and arrangement are intuitively set. Multiple product formulas are built-in and can be recalled with a single click during changeover. Real-time monitoring of operating status and fault alarms with code prompts are provided.
Applicable Scenarios: Widely applicable to large-scale, standardized automated packaging operations in the fields of life science consumable manufacturing (pipettes, automated workstation tips, reaction cups, sample cups, colorimetric cups), in vitro diagnostic consumables (nucleic acid extraction consumables packaging), and biopharmaceutical/laboratory consumables. Guanshengtai's automatic cartoning machine for pipette tip reaction cups, with its high efficiency, precision, and clean automation, helps laboratory consumable manufacturers upgrade their cartoning processes, effectively reducing labor costs and improving packaging efficiency and product delivery quality.
