The Guanshengtai Automatic Pipette Tip Cartridge Packaging Machine is an integrated specialized machine designed for the automatic assembly and packaging of pipette tips and filter cartridges. The m
The Guanshengtai Automatic Pipette Tip Cartridge Packaging Machine is an integrated specialized machine designed for the automatic assembly and packaging of pipette tips and filter cartridges. The machine integrates automatic tip feeding and sorting, automatic filter cartridge cutting/feeding, precise filter cartridge insertion, carton arrangement, and capping and sealing. The entire line achieves fully automated production from bulk tips and filter cartridge rolls to finished boxed tips, with a production speed of 2000-6000 pieces/hour, effectively replacing traditional manual cartridge insertion and cartoning operations.
Technical parameters:
Equipment Model: GST-XTJ100A
Pipette tip capacity: 1-1250μL
Sizes: L2600*W2600*H2200 mm
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
Core Advantages:
Precise Filter Cartridge Insertion: Utilizing a high-precision cam divider and servo pressing system, the machine precisely presses the cut filter cartridges (fiber cotton/polyethylene porous filter cartridges) into the pipette tip to a specified depth. The insertion depth error is controlled within ±0.2mm, ensuring consistent filter cartridge positioning, preventing skewness, and avoiding damage to the inner wall.
Flexible Conveying for Scratch Prevention: The suction heads utilize a vibratory feeder for automatic sorting and a flexible guide rail for conveying. Contact areas are polished with non-metallic materials to prevent scratches on the inner and outer surfaces of the suction heads during transport, ensuring a smooth product finish.
Automatic Filter Cartridge Cutting and Feeding: Equipped with an automatic unwinding, fixed-length cutting, and vacuum suction transfer mechanism for roll-shaped filter cartridges, ensuring precise cutting dimensions and automatic waste recycling. No manual pre-cutting is required, reducing material preparation time.
Precise Cartridge Arrangement: A servo-driven suction head gripping robot inserts assembled filter heads into the box's positioning holes one by one according to a preset matrix arrangement (e.g., standard suction head box specifications such as 8×12/8×16). Insertion depth is consistent, and the arrangement is neat, without any skewing or tilting.
Automatic Lid Sealing: An integrated automatic lid feeding and locking mechanism securely fastens the lid to the box bottom through positioning and pressing, preventing loosening or tilting of the lid. Finished products can directly proceed to the packaging stage.
Material Shortage Detection and Automatic Rejection: Each workstation is equipped with fiber optic/photoelectric sensors to achieve material shortage alarms, filter cartridge missing detection, and nozzle misalignment identification. Defective products are automatically separated to ensure a high finished product pass rate.
Reliable Materials: All parts of the equipment that come into contact with the nozzles are treated with anti-static materials to prevent static electricity from attracting dust and contaminating the nozzle's inner wall, meeting cleanroom production requirements.
Flexible Changeover: By changing the nozzle feeding track, filter cartridge cutting mold, and box-grabbing fixture, the equipment can accommodate nozzles of different specifications (10μL, 200μL, 1000μL, etc.) and different box arrangements. Changeover time can be controlled within 30 minutes.
Easy Operation: Utilizing a PLC and touchscreen human-machine interface, the entire production line's operating status is monitored in real time. Parameter settings are intuitive, and multiple recipe saving functions support rapid changeover.
Applicable Scenarios: Widely applicable to large-scale, standardized assembly and packaging production in the fields of life science consumables manufacturing (pipettes, automated workstation tips), in vitro diagnostic consumables (nucleic acid extraction tips, sample processing tips), and biopharmaceutical/laboratory consumables. Guanshengtai's automated pipette tip core-filling and cartoning machine, with its efficient, precise, and clean automation, helps laboratory consumables manufacturers achieve fully automated, integrated production upgrades from bulk to boxed finished products.
