The Guanshengtai Automatic Pipette Element Insertion Machine is a specialized piece of equipment designed for the precise and automated assembly of filter elements inside long tubular containers suc
The Guanshengtai Automatic Pipette Element Insertion Machine is a specialized piece of equipment designed for the precise and automated assembly of filter elements inside long tubular containers such as pipettes and droppers. The machine integrates automatic pipette feeding and sorting, automatic cutting/feeding of filter elements (cotton cores/PE porous filters/glass fiber filters), precise filter element insertion, online detection, and automatic unloading. The entire line achieves fully automated operation from bulk pipette bodies and filter element materials to finished pipettes with inserts, with a production speed of 1200-3600 units/hour, effectively replacing traditional manual inserting operations.
Technical Parameters:
Equipment Model: GST-YYG106A
Pipette capacity: 1-100ml
Sizes: 1620*1220*1850mm
Production Capacities: 12000pcs/hour
Power (Output): 220V AC
Customized Support: Yes
Core Advantages:
High-Precision Filter Element Insertion: Utilizing a servo-driven pressure rod in conjunction with a precision guiding mechanism, the machine precisely inserts the cut filter element (length accuracy ±0.2mm) into the designated depth at the pipette nozzle end. The insertion depth error is controlled within ±0.3mm, ensuring consistent filter element positioning, preventing skewness, and avoiding damage to the inner wall of the pipette.
Automatic Filter Cartridge Cutting and Feeding: Equipped with an automatic unwinding, fixed-length cutting, and vacuum suction transfer mechanism for rolled filter materials (cotton strips/PE sintered rods/glass fiber filter rods). Cutting length can be set as needed, and waste material is automatically recycled, eliminating the need for manual pre-cutting and effectively reducing material preparation time and waste.
Long-Tube Dedicated Flexible Conveying System: Designed for the large length-to-diameter ratio of pipettes, a dedicated dual-track parallel conveying structure, combined with multi-point flexible positioning support and tube end guiding mechanisms, ensures stable and unwavering tube movement and prevents bending or deformation during conveying and core insertion, ensuring precise and reliable positioning.
Scratch-Resistant Design: All contact points with the tube are polished with non-metallic flexible materials (Teflon, urethane, silicone, etc.). The pressure and stroke of the core pressing mechanism are precisely controlled and adjustable to prevent scratches on the inner and outer surfaces of the tube wall or deformation of the tube opening during conveying and pressing.
Error Prevention and Online Detection: Equipped with fiber optic sensors and a pressure-displacement monitoring system, it monitors the presence, insertion depth, and status of filter cartridges (clogging/skewness) in real time. Automatic alarms are triggered for missing cartridges or unused cartridges, and defective products are automatically separated and rejected, ensuring a high finished product pass rate.
Anti-static Cleanroom Design: All pressure bars and feed channel components in contact with the inner wall of the tube are treated with anti-static agents to prevent electrostatic adsorption of dust particles and contamination of the inner wall. The entire machine is equipped with a dust cover, meeting cleanroom requirements.
Quick Switching Between Specifications: By changing the feed track, pressure bar, and cutting die, it can quickly adapt to various pipette sizes from 0.1ml to 10ml, with tube lengths ranging from 50-300mm and diameters from 3-15mm. Changeover time can be controlled within 30 minutes.
Easy Operation: Utilizing a PLC and touchscreen human-machine interface, parameters such as insertion depth, cutting length, and speed can be set with a single click, and multiple product formulas can be saved for quick recall during changeovers. Real-time monitoring of operational status, fault alarms with code prompts, and quick and convenient maintenance.
Applicable Scenarios: Widely applicable to the large-scale, standardized automated assembly production of pipette filter cartridges in life science consumables manufacturing (pipettes, serum pipettes, pasteurized pipettes, disposable droppers), in vitro diagnostic consumables (sample droppers, drug droppers), and biopharmaceutical/laboratory consumables. Guanshengtai's automated pipette cartridge filling machine, with its efficient, precise, and clean assembly performance, helps laboratory consumables manufacturers automate the long-tube filter cartridge assembly process, effectively improving production capacity and product quality consistency.
