The Guanshengtai Stool Sampler Assembly Machine is a highly efficient specialized device developed specifically for the fully automated assembly of stool samplers (fecal occult blood test tubes, sto
The Guanshengtai Stool Sampler Assembly Machine is a highly efficient specialized device developed specifically for the fully automated assembly of stool samplers (fecal occult blood test tubes, stool sampling tubes, etc.) used in in-vitro diagnostics (IVD). The machine integrates automatic tube feeding, precise insertion of the sampling rod, tightening of the sealing cap, quality inspection, and rejection of defective products. The entire line achieves one-stop fully automated assembly from bulk components to finished stool samplers, with a production speed of up to 2200 units/hour. It effectively replaces traditional manual or semi-automatic assembly operations, significantly improving production capacity and product consistency.
Equipment Details:
Model Number: GST-YBG001A
Sizes: L380cm*W270cm*H170cm
Weight: 1200kg
Power: 2.5kW
Production Capacity: 2200 pieces/hour
Voltage: 220V
Customized Support: Yes
Core Advantages:
Fully Automated Integration: Utilizing a multi-station turntable or linear platform, the machine sequentially completes tube feeding and positioning, sampling rod/sampling rod insertion and installation, sealing cap tightening, finished product inspection, and unloading. Each station operates synchronously, ensuring a stable and efficient assembly cycle without manual intervention.
High-Precision Component Assembly: Equipped with a servo drive and precision clamping and positioning mechanism, the machine achieves precise insertion of the sampling rod into the predetermined position within the tube, ensuring proper insertion without deviation or damage to the tube wall. The capping mechanism uses a torque sensor to control the tightening torque, ensuring a tight and reliable seal and preventing slippage or overtightening.
Multi-specification flexibility and compatibility: By changing the feed guide, positioning fixture, and capping mold, it can quickly adapt to different specifications of test tubes (diameter, length, sampling rod model), meeting the needs of multi-variety production and offering flexible and convenient changeover.
Cleanroom-grade design: The entire machine uses a SUS304 stainless steel frame and a closed protective structure, ensuring a clean and controllable assembly area. It can operate in a Class 100,000 cleanroom, meeting the requirements of IVD consumable production GMP and ISO13485 quality management system.
Intuitive and convenient operation: Utilizing a PLC and touchscreen human-machine interface, assembly parameters for each station are centrally set, and multiple product formulas are built-in for one-click recall during changeover. Real-time monitoring of operating status and fault alarms with code prompts facilitate quick and convenient maintenance.
Applicable Scenarios: Widely applicable to the large-scale, standardized automated assembly production of in vitro diagnostic (IVD) consumables (fecal occult blood test tubes, stool sampling tubes, poop tubes, and other stool testing consumables). Guanshengtai's automated stool tube assembly machine, with its high efficiency, precision, and cleanliness, helps IVD consumable manufacturers overcome the efficiency bottleneck of manual assembly, achieving high-quality, large-scale product delivery.
