The Guanshentai Blood Collection Needle Automatic Assembly Machine is specialized equipment designed for the fully automated assembly of disposable blood collection needles (including safety-lock, p
The Guanshentai Blood Collection Needle Automatic Assembly Machine is specialized equipment designed for the fully automated assembly of disposable blood collection needles (including safety-lock, push-button, and push-to-activate models). The system integrates automatic feeding of multiple components—such as needle hubs, cannulas, protective caps, springs, actuators, and safety locks—with precision orientation, spring pre-compression insertion, adhesive dispensing/curing, and finished product inspection and unloading. The entire line achieves a one-stop, fully automated assembly process transforming bulk components into finished needles, with production speeds ranging from 1,800 to 3,600 units per hour, effectively replacing traditional manual assembly methods.
Equipment Details:
Model Number: GST-CXZ102A
Sizes: L2598*W1772*H2065(mm)
Production Capacities: 1000pcs/H
Power (Output): 4KW
VOLTAGE:220V
Customized Support: Yes
Key Advantages:
Modular Multi-Station Assembly: Utilizes a high-precision rotary or linear multi-station platform. Components undergo orientation, press-fitting, pre-compression, and locking at independent stations. Synchronized station linkage ensures stable assembly cycle times, while a single machine supports multiple product models.
Precision Assembly of Micro-Components: Engineered for the specific characteristics of fine needles and tiny springs, the system employs high-precision vibratory bowl feeders and micro-gripper mechanisms to achieve accurate pick-and-place and oriented assembly of miniature parts. The spring pre-compression mechanism uses servo-driven, closed-loop control based on pressure sensors and mechanical stops (relying on physical sensors and limits rather than AI self-learning), ensuring precise spring compression and stable trigger force.
High-Precision Dispensing and Curing: Equipped with a precision dispensing system that applies controlled, spill-free micro-amounts of adhesive to the needle-hub interface. Subsequent UV curing or hot-air drying ensures a secure bond, guaranteeing that needle pull-out force and structural integrity meet relevant ISO and GB medical device standards.
Clean-Room Compatible Design: The machine features an SUS304 stainless steel frame and transparent protective enclosures. The assembly zone meets Class 100,000 clean-room requirements, allowing for operation within medical device clean workshops and ensuring compliance with ISO 13485 quality management systems and GMP regulations.
Parameter and Recipe Management: The system utilizes a PLC and a touchscreen HMI, allowing for the centralized setting and storage of assembly parameters for each station—such as press-fit force, spring compression stroke, adhesive dispensing volume, and curing power/duration—across multiple product recipes. These recipes can be recalled with a single click during product changeovers, ensuring convenience and efficiency.
Application Scenarios:
This equipment is ideally suited for the large-scale, standardized automated assembly of products in sectors such as medical device manufacturing (including disposable, safety, capillary, and blood glucose monitoring lancets) and home healthcare consumables (such as diabetes management accessories and home-use lancets). With its high-efficiency, precision, and clean assembly capabilities, the Guanshentai automatic lancet assembly machine helps manufacturers upgrade their assembly processes through automation, thereby boosting production capacity and ensuring consistent product quality.
