The Guanshentai 96-well deep-well plate automatic quantitative filling and sealing machine is an integrated, high-throughput system designed for micro-volume dispensing and sealing in the biopharmac
The Guanshentai 96-well deep-well plate automatic quantitative filling and sealing machine is an integrated, high-throughput system designed for micro-volume dispensing and sealing in the biopharmaceutical, in vitro diagnostic (IVD), and life science sectors. The equipment integrates 96-channel precision quantitative filling, automatic film application/heat sealing, film cutting, online inspection, and automatic unloading. It delivers a fully automated, one-stop workflow—transforming empty deep-well plates into finished, sealed products—with a processing capacity of 80–120 standard plates per hour. It supports dispensing volumes ranging from 10 μL to 2 mL per well with filling precision maintained within ±1.0%, effectively meeting the dual demands for high throughput and high accuracy in batch reagent dispensing.
Equipment Details:
Model Number: GST-SWYP004A
Sizes: L4200*W1200*H1800 (mm)
Production Capacities: 600-700 boxes/hour
Filling volume:50-800uL
Total power:5KW
Power supply voltage:220V/50HZ
Weight:1200KG
Customized Support: Yes
Key Advantages:
96-Channel Parallel High-Precision Filling: Utilizes a metering system with 96 independent, high-precision ceramic piston pumps or peristaltic pumps. A single cycle completes simultaneous dispensing into all 96 wells, ensuring excellent consistency across wells with a CV value of ≤1.5%. Each channel is independently controlled, supporting flexible dispensing modes—single-well, single-row, or full-plate—to adapt to diverse process requirements.
Anti-Drip and Precision Dispensing: Features an independent nozzle lifting mechanism and a suck-back anti-drip system. Residual liquid is automatically retracted the instant filling ends, preventing drips on the nozzles or liquid residue on the well walls. The dispensing needles are made of specialized stainless steel with smooth inner surfaces to prevent material adhesion, thereby minimizing the loss of expensive reagents.
Automatic Film Application and Heat Sealing: Integrates an automatic roll-film feeding system with precision heat sealing. The sealing head features independently controlled temperature zones (adjustable from room temperature to 200°C) and adjustable sealing pressure. Post-sealing, the film adheres tightly to the plate edges, ensuring a secure seal that effectively prevents leakage and cross-contamination during transport and storage. Compatible with various film materials, including aluminum foil and transparent films.
Online Film Cutting and Waste Recovery: Equipped with a precision cutting mechanism that automatically trims the film neatly along the plate edges after sealing, resulting in clean cuts free of burrs. Waste film is automatically wound up or collected in a recovery bin, maintaining a clean workspace and eliminating the need for manual film removal.
No-Plate/Misaligned-Plate Protection: Equipped with photoelectric sensors to detect plate presence and positioning, as well as QR/barcode recognition modules. The system automatically pauses filling and sealing operations if a plate is missing or misaligned, preventing reagent waste and sealing errors. It also supports linking plate information via scanning for easy batch traceability.
Cross-Contamination Prevention: Filling needles and sealing heads feature a quick-release design, allowing for rapid disassembly and cleaning—or the swapping of dedicated components—when changing product types, thereby eliminating cross-contamination from residual materials. The entire fluid path system utilizes seamless connections and passivation treatment to meet clean production standards.
Flexible Compatibility Across Specifications: By swapping filling needle fixtures, sealing head molds, and conveyor tracks, the system accommodates various consumables—including standard SBS-format 96/384-well deep-well plates, PCR plates, microtiter plates, and test tube racks—ensuring flexible and convenient production changeovers.
Ease of Operation: Features a PLC and touchscreen HMI for centralized parameter setting across all stations. Built-in product recipes allow for one-touch recall during changeovers. Real-time operational monitoring and error alarms with specific code indicators facilitate quick and convenient maintenance.
Application Scenarios:Ideal for high-throughput, micro-volume liquid dispensing and sealing of 96/384-well plates across various fields, including: biopharmaceuticals (vaccine adjuvant dispensing, antibody diluent dispensing, kit production); in vitro diagnostics (IVD) (PCR master mix dispensing, nucleic acid extraction kit production, ELISA reagent dispensing); life science research (compound library preparation, cell culture media dispensing, nucleic acid sample dilution/dispensing); and food testing (veterinary drug residue sample pretreatment, microbial enrichment broth dispensing). With its exceptional precision, efficiency, and sealed processing capabilities, the Guanshentai 96-well deep-well plate automatic quantitative filling and sealing machine empowers biopharmaceutical and IVD manufacturers to upgrade their high-throughput reagent dispensing processes through standardization and automation, comprehensively boosting production capacity and product quality.
