The Guanshentai automatic precision filling machine for health products is a multifunctional, automated system designed to achieve high-precision, highly consistent quantitative filling across vario
The Guanshentai automatic precision filling machine for health products is a multifunctional, automated system designed to achieve high-precision, highly consistent quantitative filling across various dosage forms of health foods and nutritional supplements. The equipment integrates automatic bottle unscrambling/feeding, precision quantitative filling (handling powders, granules, liquids, or softgels), automatic capping, sealing (screw capping, press-fitting, or heat sealing), and bottle discharge. It achieves filling speeds of 30–60 bottles per minute with stable metering accuracy within ±0.3%–1.0% (depending on material characteristics and metering methods), fully complying with GMP standards for health food production.
Technical parameters:
Model Number: GST-SWYP005A
Filling capacity: 25-250ml,50-500ml,150-1000ml,500-2500ml(different specifications can be ordered).
Canning efficiency: 25-40 bottles/minute (6 heads in the range of 50-500ml).
Canning precision: <±1%.
Power supply: 220V 50HZ.
Air pressure: 4-6MPa.
Overall dimension: 2500*900*2000mm.
Quality: 650KG.
Customized Support: Yes
Key Advantages:
High-Precision Compatibility Across Dosage Forms: Metering systems can be flexibly configured based on the specific health product dosage form. Options include servo-driven auger filling with inline check-weighing feedback for powders; volumetric cups or electronic scale feedback systems for granules; high-precision ceramic or peristaltic pumps for liquids; and rotary counting systems for softgels. Each module operates under independent, precise control to ensure consistent net content from the first to the last bottle of every batch.
Inline Dynamic Check-Weighing & Compensation (Optional): A high-precision inline check-weighing module can be integrated to verify the weight of every filled bottle in real-time. Feedback signals allow for micro-adjustments to subsequent filling volumes, ensuring the net content of each bottle remains within ±0.3% of the target value. This effectively eliminates underweight or overweight issues and meets strict regulatory requirements regarding net content.
Dust-Free, Clean Filling Environment: The powder filling zone features a sealed dust cover and a negative-pressure dust extraction port to effectively suppress airborne dust and maintain a clean workshop environment. The machine is constructed from SUS316L stainless steel with mirror-polished interior surfaces; material-contact parts comply with FDA and health food GMP hygiene standards. It supports CIP (Clean-in-Place) functionality, effectively preventing cross-contamination between different products.
Dual-Hopper System with Automatic Switching (Optional): A dual-hopper feeding system can be configured to enable rapid switching between two different formulas or dosage forms, thereby reducing downtime during product changeovers and increasing equipment utilization rates.
Integrated Line Control and Data Traceability: Utilizing centralized PLC control and a touchscreen HMI, the system seamlessly connects upstream and downstream equipment—such as bottle unscramblers, tablet counters, labelers, and cartoners—to form a fully automated filling and packaging line. It supports MES integration, automatically collecting and uploading data on batch output, pass rates, and key process parameters, thereby fully meeting the traceability requirements of quality management systems for health foods.
Flexible Compatibility with Multiple Bottle Types: By swapping track molds and adjusting positioning mechanisms, the system accommodates various bottle shapes—including round, square, and irregular designs—covering diameters of 20–100 mm and heights of 40–200 mm, ensuring flexible and convenient product changeovers.
Ease of Operation: Featuring PLC control and a touchscreen HMI, parameters such as fill volume and speed can be set with a single touch; multiple recipe profiles can be saved and quickly recalled for changeovers, allowing general operators to master the equipment with minimal training.
Application Scenarios:Widely applicable to high-precision, quantitative bottle filling for various health food and nutritional supplement formats—including protein powder, probiotic powder, vitamin tablets, calcium tablets, fish oil softgels, DHA algal oil, oral collagen liquids, functional drinks, sports nutrition powders, meal replacement powders, dietary fiber powders, and liquid drops. With its precise, hygienic, and efficient performance, the Guanshentai automatic precision filling machine helps health food manufacturers upgrade their filling processes to high-quality automation while ensuring full compliance with GMP and regulatory standards.
