The Guanshentai fully automatic syringe assembly machine is a high-efficiency, specialized system designed for the complete automated assembly of disposable syringes (including standard, Luer-lock,
The Guanshentai fully automatic syringe assembly machine is a high-efficiency, specialized system designed for the complete automated assembly of disposable syringes (including standard, Luer-lock, two-piece, and off-center needle configurations). Integrating automatic feeding, plunger assembly, piston insertion, needle attachment, in-line inspection, and automatic unloading, the system delivers a seamless, one-stop automated process transforming bulk components into finished syringes. It accommodates syringe sizes ranging from 1ml to 50ml with production speeds of 120–230 units per minute, effectively replacing traditional manual and semi-automated assembly methods.
Technical parameters:
Model Number: GST-BC002
Output: 40-60 pcs/min(adjustable).
Loading accuracy: ±98% (according to the material distinction);.
Number of filling heads: 2 heads.
Qualified rate of finished products: ≥99%.
Power supply: 220V, 50Hz.
Power (Output): 3KW
Air pressure: 0.3Mpa～0.4Mpa.
Overall dimension: 3200*1200*1800.
Weight: about 1000KG.
Customized Support: Yes
Key Advantages:
Collaborative Multi-Station Assembly: Utilizing a rotary multi-station platform paired with a high-precision indexer, the system ensures accurate station positioning. Multi-axis servo manipulators work in concert to execute complex processes—such as plastic barrel alignment, silicone component assembly, bottom cap placement, cap screwing, and plunger insertion—completing the precision assembly of all syringe components in a single pass.
Integrated End-to-End Automation: The entire system automates every stage from feeding and assembly to inspection and unloading. It supports stable, continuous 24-hour operation and boosts production capacity by 2 to 5 times compared to manual assembly.
High-Cleanliness Production Standards: The machine features an SUS304 stainless steel frame and a fully enclosed design. The assembly zone meets Class 100,000 cleanroom standards, allowing for operation within medical device cleanrooms and ensuring full compliance with GMP and ISO 13485 quality management system regulations.
Flexible Multi-Specification Compatibility: By simply swapping track molds and positioning jigs, the machine can rapidly adapt to various syringe sizes (1ml, 2ml, 3ml, 5ml, 10ml, 20ml, 50ml) and structural types (standard, Luer-lock, two-piece, off-center needle, etc.). This versatility enables a single machine to handle multiple product types with flexible changeover capabilities.
Safety Protection and Emergency Stop: Equipped with sensors for station-specific positioning and material-shortage detection, the system automatically halts operation and triggers audio-visual alarms in the event of material absence or jams. This prevents empty assembly cycles and equipment damage, ensuring continuous, stable operation.
Application Scenarios: Ideally suited for large-scale, standardized automated assembly in sectors such as medical device manufacturing (disposable syringes, pre-filled syringes, insulin syringes, and auto-disable syringes), veterinary consumables (veterinary syringes), and export-oriented medical consumable processing. With its high-efficiency, precision, and clean automation capabilities, the Guanshentai fully automatic syringe assembly machine empowers manufacturers to achieve a comprehensive automation upgrade for syringe assembly, effectively reducing labor costs while boosting production capacity and product quality consistency.
