The Guanshentai semi-automatic pipette tip filter insertion and boxing machine is specialized equipment designed for the assembly of filters into pipette tips and their subsequent packaging. Integra
The Guanshentai semi-automatic pipette tip filter insertion and boxing machine is specialized equipment designed for the assembly of filters into pipette tips and their subsequent packaging. Integrating automatic tip feeding and alignment, automatic filter loading, precision filter insertion, and manual-assist boxing, the system enables a semi-automated workflow—transforming bulk tips and filter material rolls into finished, boxed products. With a production rate of 1,500–3,000 tips per hour, it effectively replaces traditional manual insertion and boxing methods, balancing automated efficiency with production flexibility.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
Key Advantages:
Precision Filter Insertion: Utilizing a precision cam indexer and a servo-driven press-fit system, the machine accurately inserts cut filters (fiber or porous polyethylene) to a specific depth within the tip. The insertion depth tolerance is controlled within ±0.2mm, ensuring consistent positioning without skewing or damaging the inner wall.
Automatic Filter Loading: Equipped with mechanisms for automatic unwinding of filter rolls, fixed-length cutting, and vacuum-based transfer. It ensures precise cutting dimensions and automatic scrap recovery, eliminating the need for manual pre-cutting and reducing preparation time.
Flexible Manual-Assist Boxing: Tips with inserted filters are conveyed in neat alignment; operators then assist in loading them into boxes according to preset matrices (e.g., standard 8×12 or 8×16 configurations). This method offers flexibility for various box types and layout requirements without the need for complex mold changes.
Reliable Materials: Parts contacting the tips are treated with anti-static materials to prevent dust contamination caused by static attraction, meeting cleanroom production standards.
Flexible Production Switching: By changing the tip feed track, filter cutting molds, and press-fit fixtures, the machine can accommodate different tip specifications (e.g., 10μL, 200μL, 1000μL), with changeover times kept under 30 minutes.
Application Scenarios: Ideally suited for the assembly and boxing of a wide variety of pipette tips—including those for life science consumables (pipette tips, automated workstation tips), in vitro diagnostic consumables (nucleic acid extraction tips, sample processing tips), and biopharmaceutical/laboratory supplies—in small-to-medium batch sizes. With its precise, flexible, and clean semi-automated capabilities, the Guanshentai semi-automatic tip filter-insertion and boxing machine helps laboratory consumable manufacturers upgrade to an integrated, semi-automated production process that transforms bulk tips into finished, boxed products.
