The Guanshentai Automatic Pipette Tip Filter-Inserting and Boxing Machine is an integrated system designed specifically for the automated assembly of filters into pipette tips and their subsequent p
The Guanshentai Automatic Pipette Tip Filter-Inserting and Boxing Machine is an integrated system designed specifically for the automated assembly of filters into pipette tips and their subsequent packaging into boxes. The machine combines automatic tip feeding and sorting, automatic filter feeding, precision filter insertion, box arrangement, and lid closing/sealing. The entire line achieves fully automated production—transforming bulk tips and filter stock into finished, boxed products—at speeds of 2,000 to 6,000 units per hour, effectively replacing traditional manual filter insertion and boxing operations.
Technical parameters:
Equipment Model: GST-XTJ100A
Pipette tip capacity: 1-1250μL
Sizes: L2600*W2600*H2200 mm
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
Key Advantages:
Precision Filter Insertion: Utilizing a high-precision cam indexer and a servo-driven press-fit system, the machine accurately inserts cut filters (fiber cotton or porous polyethylene) into the tips to a specified depth. The insertion depth tolerance is controlled within ±0.2 mm, ensuring consistent filter positioning without skewing or damaging the inner walls.
Scratch-Free Flexible Conveying: Tips are sorted via an automatic vibratory bowl feeder and transported along flexible guide rails. Contact surfaces feature polished non-metallic materials to prevent scratching the inner walls or outer surfaces of the tips during transport, thereby maintaining product finish quality.
Precision Boxing and Arrangement: A servo-driven robotic gripper arranges the assembled tips according to a preset matrix (e.g., standard 8×12 or 8×16 tip box configurations) and inserts them individually into the box's positioning holes. This ensures consistent insertion depth and neat alignment, eliminating issues such as tilting or lifting.
Reliable Materials: All parts that come into contact with the tips are treated with anti-static materials to prevent static-induced dust contamination on the inner walls, meeting the production standards of cleanrooms.
Flexible Production Switching: By swapping out pipette tip feed tracks, filter cutting molds, and boxing grippers, the system accommodates various tip specifications (e.g., 10μL, 200μL, 1000μL) and rack configurations, with changeover times kept under 30 minutes.
Applications:Ideally suited for the large-scale, standardized assembly and boxing of life science consumables (pipette tips for manual and automated workstations), in vitro diagnostic consumables (tips for nucleic acid extraction and sample processing), and biopharmaceutical/laboratory consumables. With its high-efficiency, precision, and clean automated performance, the Guanshentai automatic pipette tip filter-insertion and boxing machine enables manufacturers to upgrade to a fully automated, integrated production process—transforming bulk tips into finished, boxed products.
