The Guanshentai automatic syringe assembly machine is a specialized system designed for the fully automated assembly of disposable syringes, including standard, Luer-lock (threaded), and two-piece m
The Guanshentai automatic syringe assembly machine is a specialized system designed for the fully automated assembly of disposable syringes, including standard, Luer-lock (threaded), and two-piece models. The equipment integrates automatic barrel feeding, precise insertion of pistons/plungers, needle cap assembly, screwing/locking, and automatic unloading. It provides a comprehensive, one-stop automated solution—transforming bulk components into finished syringes—with a production capacity of 1,200 to 2,400 units per hour, effectively replacing manual or semi-automated assembly processes.
Technical parameters:
Model Number: GST-BC002
Output: 40-60 pcs/min(adjustable).
Loading accuracy: ±98% (according to the material distinction);.
Number of filling heads: 2 heads.
Qualified rate of finished products: ≥99%.
Power supply: 220V, 50Hz.
Power (Output): 3KW
Air pressure: 0.3Mpa～0.4Mpa.
Overall dimension: 3200*1200*1800.
Weight: about 1000KG.
Customized Support: Yes
Key Advantages:
Multi-Station Collaborative Assembly: Utilizing a rotary or linear multi-station platform, the system performs component-specific tasks—such as oriented feeding, press-fitting, and screwing—at dedicated stations. These stations operate in synchronized coordination, ensuring a consistent assembly cycle.
High-Precision Press-Fitting and Screwing: Equipped with servo-driven press-fitting and torque-control mechanisms, the system maintains a piston-insertion depth tolerance of within ±0.2mm. Precise torque control during plunger screwing ensures components are seated correctly, without misalignment or thread stripping.
Cleanroom-Ready Design: Constructed with an SUS304 stainless steel frame and transparent protective enclosures, the assembly zone is clean and controlled. The machine is suitable for operation in Class 100,000 (ISO 8) cleanrooms, meeting both medical device GMP standards and ISO 13485 requirements.
Rapid Changeover for Multiple Specifications: By swapping feed tracks, positioning fixtures, and press-fitting molds, the machine can accommodate various syringe sizes (from 1ml to 50ml). Changeover times are kept under 30 minutes.
User-Friendly Operation: Featuring a PLC-based system with a touchscreen HMI, the machine allows for centralized parameter configuration. It includes built-in product recipes that can be recalled with a single touch during changeovers, alongside real-time monitoring of operational status.
Applications: Ideal for large-scale, standardized automated production in sectors such as medical device manufacturing (including disposable syringes, pre-filled syringes, insulin syringes, and auto-disable syringes), as well as the production of veterinary and other medical consumables. Guanshentai’s automated syringe assembly machine delivers high-efficiency, high-precision, and clean assembly performance, helping medical device manufacturers automate their syringe assembly processes, thereby increasing production capacity and ensuring product consistency.
