The automatic ultrasonic welding and assembly machine for check valves is a high-precision automated assembly device designed specifically for plastic and composite check valve assemblies. It utiliz
The automatic ultrasonic welding and assembly machine for check valves is a high-precision automated assembly device designed specifically for plastic and composite check valve assemblies. It utilizes ultrasonic welding technology, an automated assembly platform, and an intelligent inspection system to achieve an integrated process for automatic component loading, positioning, welding, inspection, and unloading, helping manufacturers achieve both improved production efficiency and assembly quality.
Core Functions and Technical Highlights:
Automatic Loading and Positioning: The machine is equipped with a vibrating plate/feed rail and an automatic manipulator to automatically distribute, orient, and feed components such as valve bodies, valve seats, and seals into the welding station.
Ultrasonic Welding Module: Utilizing a high-frequency ultrasonic generator and a dedicated welding head, operating at a standard frequency of 20kHz or other frequencies, the vibration of the welding head generates molecular friction heat at the contact surface of the plastic parts, rapidly fusing them together to form a strong, airtight, and adhesive-free weld.
Assembly Positioning + Fixtures: Customized fixtures ensure precise welding position and reproducible component positioning, guaranteeing dimensional consistency and airtightness for each welded part.
Online Inspection and Rejection: Built-in sensors or visual inspection modules automatically detect weld depth, fusion zone defects, and rotational deviation, automatically rejecting defective parts and reducing manual inspection errors.
Modular Quick Changeover Design: The machine's modular structure allows for quick replacement of fixtures, welding heads, and loading devices, facilitating adaptation to different types and specifications of check valves.
Intelligent Control System: Equipped with a PLC. The control and human-machine touchscreen interface allows for setting welding parameters (time, energy, and pressure), monitoring equipment status, and recording production data, making operation and maintenance easy.
Clean production and durable design: The machine structure adopts a dust-proof and enclosed design, and key components are made of wear-resistant and highly reliable materials, suitable for high-cleanliness production environments.
Product Details.
Model:GST-YYG201A
Voltage:220VAC
Power:2KW
Capacity:600pcs/H
Size:280*250*220CM
Weight:1000KG
Accessories:Xinjie
Voltage and Frequency:50Hz±2
PLC:Sanling
Display:Willenton
Frequency converter: Huichuan
Vibrating disk: Chuangyou
CCD vision: Keen
Customized Support: Yes
