The Semi-Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the semi-automated filter insertion and packaging of pipette tips in various specifications, such as 1
The Semi-Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the semi-automated filter insertion and packaging of pipette tips in various specifications, such as 10μL, 200μL, and 1000μL. Employing a human-machine collaborative mode, the equipment relies on manual assistance for material loading while automatically handling tip sorting, precise filter insertion, counting, stacking, and rapid boxing. This approach significantly boosts production efficiency while ensuring assembly precision, offering a cost-effective solution for the small-to-medium batch production of multi-specification pipette tips.
Human-Machine Collaborative Flexibility: Manual labor assists in loading tips and filters, while the machine automatically performs orientation correction, filter pressing, alignment, stacking, and boxing. Operational efficiency is boosted by over 200% compared to purely manual processes, allowing a single operator to oversee multiple machines simultaneously.
High-Precision Filter Insertion: Utilizes a precision pneumatic or servo-driven pressing mechanism to achieve a filter insertion depth accuracy of ±0.1mm. This ensures consistent filter positioning—free from deviation or dislodgment—resulting in an assembly pass rate of ≥99.5%.
Precise Counting and Alignment: Equipped with a photoelectric counting system and a servo-driven stacking mechanism, the machine maintains a counting error margin of ≤±1 tip per box. Stacking neatness exceeds 98%, and the system is compatible with 96-well, 48-well, and custom-specified pipette tip box formats.
Flexible and Rapid Changeover: Features a modular fixture design that supports the quick switching between various pipette tip specifications ranging from 10μL to 1250μL. Changeover time is ≤10 minutes, effectively meeting the production demands of small-batch, multi-variety manufacturing environments.
Compact, Stable, and User-Friendly: Occupies a minimal footprint of ≤1.5㎡ and features a touchscreen HMI (Human-Machine Interface) along with self-diagnostic capabilities for fault detection. The machine requires minimal operational expertise and is easy to maintain.
Centered on the core principles of high flexibility, high precision, and high cost-effectiveness, the Semi-Automatic Pipette Tip Filter Insertion and Boxing Machine provides efficient and reliable semi-automated packaging support to manufacturers of biological reagents and laboratory consumables, as well as to scientific research institutions, thereby helping them enhance their production flexibility.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
