The Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the fully automated filter insertion and packaging of pipette tips—including filtered tips—in various speci
The Automatic Pipette Tip Filter Insertion and Boxing Machine is specifically designed for the fully automated filter insertion and packaging of pipette tips—including filtered tips—in various specifications, such as 10μL, 200μL, and 1000μL. This equipment integrates automatic feeding, precision filter insertion, alignment and stacking, counting and boxing, and finished product output into a single unit. Operating within a cleanroom environment, it enables a completely unmanned workflow from bulk tips to boxed finished products, effectively resolving critical industry pain points such as the low efficiency of manual filter insertion, difficulties in dimensional control, and inaccuracies in box counting.
High-Precision Filter Insertion: Employs vision-guided and servo-controlled pressing technologies to achieve a filter insertion depth accuracy of ±0.1mm. Insertion firmness exceeds 99.8%, eliminating instances of missing filters, misalignment, or looseness, thereby ensuring consistent filtration performance for every single tip.
High-Speed, Flexible Feeding: Equipped with a centrifugal disc and vibrating alignment mechanisms, the system automatically corrects tip orientation and aligns their posture. It is compatible with the full range of tip specifications from 10μL to 1250μL, features a changeover time of ≤10 minutes, and achieves a feeding speed of up to 400 tips per minute.
Precise Boxing System: Utilizes a collaborative system of photoelectric counting and servo-controlled stacking to ensure a tip count error of ≤±1 tip per box. Stacking neatness exceeds 98%, and the system is compatible with 96-well, 48-well, and custom-specified pipette tip box formats.
Comprehensive Quality Control: Integrates a vision inspection unit to monitor tip integrity, filter presence (detecting missing filters), positional deviations, and box counts in real-time. Defective products are automatically rejected, and production data can be interfaced with an MES system to enable full-batch traceability.
Cleanroom-Compliant Design: The entire machine is constructed from 304 stainless steel, with key workstations offering optional Class 100 laminar flow protection. The design complies with GMP and ISO 13485 standards for the manufacturing of medical consumables.
With a core focus on high precision, high efficiency, and high cleanliness, the Automatic Pipette Tip Filter Insertion and Boxing Machine provides intelligent, automated packaging solutions for enterprises in the biopharmaceutical, in vitro diagnostics (IVD), and laboratory consumables sectors, helping them achieve a dual leap forward in both production efficiency and product quality.
Technical parameters:
Equipment Model: GST-XTJ100A
Pipette tip capacity: 1-1250μL
Sizes: L2600*W2600*H2200 mm
Production Capacities: 11000-12000 pcs/hour
Power (Output): 0.7KW
Customized Support: Yes
