This automated hanger flocking production line is designed for the automated electrostatic flocking of various hanger types (plastic, wood, metal, etc.). It integrates automatic loading, electrostat
This automated hanger flocking production line is designed for the automated electrostatic flocking of various hanger types (plastic, wood, metal, etc.). It integrates automatic loading, electrostatic flocking, drying and curing, automatic unloading, and a flock recovery/recycling system into a single unit. This enables a fully unmanned process—transforming bare hangers into finished flocked products—and eliminates the inefficiencies and severe pollution associated with traditional manual adhesive spraying and flock application. It empowers manufacturers to achieve eco-friendly, high-efficiency, and high-quality mass production.
The line uses an automatic loader to hang hangers onto a conveyor chain in an orderly fashion. The process—including pre-treatment adhesive spraying, electrostatic flocking, curing in a drying tunnel, brush cleaning, and automatic unloading—proceeds without manual intervention. Conveyor speed and workstation operations are intelligently synchronized, allowing a single operator to monitor the entire line, thereby significantly reducing labor intensity and workforce density.
Built with a high-strength conveyor chain and a heat-resistant oven structure, the system features key drive components treated for wear and heat resistance, ensuring suitability for continuous, long-term operation. The electrostatic generator provides stable output, and the flocking chamber maintains a uniform electric field, ensuring consistent flock density and vertical alignment. The equipment supports 24/7 uninterrupted operation with a defect rate of less than 1%, consistently guaranteeing the fullness and adhesion strength of the flocked finish.
Equipped with a PLC and industrial touchscreen, the system stores data for hundreds of hanger models (shapes, sizes, materials) and their corresponding process parameters (adhesive volume, electrostatic voltage, flocking duration, and drying tunnel temperature/speed), enabling rapid product changeovers with a single command. An integrated flock recovery and recycling system monitors adhesive and flock levels in real-time, providing alerts for low material levels and self-diagnosing faults with audio-visual alarms to ensure production continuity. It also supports data storage and export for batch management and cost accounting.
With an operating speed of 3–8 meters per minute, the line can produce 50,000 to 100,000 hangers per day (24-hour cycle), depending on hanger spacing—achieving 20 to 30 times the efficiency of manual flocking. The fully enclosed flocking and recovery system effectively minimizes flock dispersion and raw material waste, boosting the overall flock utilization rate to over 95%. It also significantly cuts labor and environmental treatment costs, resulting in a reduction of total operating expenses by more than 60%.
Centered on a stable conveying system and precision electrostatic flocking technology, this automated production line ensures that the flocked finish of every hanger meets rigorous market standards. By choosing this solution, you can move away from the high pollution and low output associated with manual flocking, positioning your hangers—with their soft, comfortable texture and eco-friendly, efficient manufacturing—to capture a leading share of the global home goods and apparel retail markets.
Technical parameters:
Model Number: GST-WJ006A
Machine size: 40 meters long, 1.5 meters wide, 2.5 meters high
Efficiency: 40-50PCS / minute
Control: microcomputer control system
Electricity: AC220V 50HZ
Gas pressure: 0.4-0.6MPA
Customized Support: Yes
