This automatic syringe filling machine is designed for the automated filling of pre-filled syringes (plastic or glass; 0.5mL–50mL specifications). It integrates core processes—including automatic tu
This automatic syringe filling machine is designed for the automated filling of pre-filled syringes (plastic or glass; 0.5mL–50mL specifications). It integrates core processes—including automatic tube feeding, centrifugal tube sorting, siliconization, filling, stoppering, and capping—into a single system, enabling a fully automated, sterile workflow from empty tube to finished product. The equipment can be seamlessly integrated with downstream units such as visual inspection systems, sterilization tray loaders, plunger rod inserters, labelers, checkweighers, and pillow-pack machines to form a complete automated production line. It fully meets the rigorous standards for filling accuracy and sterility assurance required by the biopharmaceutical, vaccine, dental, and medical aesthetics industries.
The machine organizes and aligns syringes using an automatic feeding mechanism and a centrifugal sorting system. It then utilizes a precision rotary table or linear slide to sequentially perform siliconization, precise volumetric filling, vacuum stoppering, and capping. The process requires no manual intervention and supports continuous, uninterrupted operation. A single operator can monitor multiple production lines simultaneously, significantly reducing staffing requirements and labor intensity.
Built with a high-rigidity frame and a comprehensive servo-drive system, the machine ensures smooth motion and rapid response. Key filling components utilize ceramic valveless rotary piston pumps, achieving filling accuracy within ±0.3% to ±1%. All product-contact parts are made of 316L stainless steel and silicone. The system supports stable, 24/7 operation with a defect rate of less than 0.1%, ensuring consistent fill volumes and reliable sealing across every batch.
Equipped with a PLC and industrial touchscreen, the system stores settings for hundreds of syringe specifications (0.5mL–50mL) and corresponding filling recipes (volume, speed, stoppering parameters), allowing for one-touch product changeovers. It features an automatic liquid-level sensing and refilling system, empty-tube detection, and self-diagnostics; the machine automatically halts and triggers audio-visual alarms upon detecting anomalies. It also supports production data storage and MES integration, ensuring full traceability of the filling process. The entire machine complies with GMP standards.
Filling speeds range from 11,000 to 18,000 syringes per hour, representing an efficiency 5 to 8 times higher than that of traditional semi-automatic filling methods. Featuring a multi-station parallel design (available in 4, 6, or 10-head configurations), this machine easily achieves a daily output exceeding 200,000 units. It significantly mitigates the risk of microbial contamination associated with manual handling while reducing overall operating costs by more than 50%.
Built upon a foundation of high-precision filling and robust aseptic control, this automatic syringe filling machine ensures that every unit meets the rigorous standards required for both pharmaceutical regulation and clinical application. Leave behind the inconsistencies and inefficiencies of manual or semi-automatic filling; choose this solution to deliver syringes of consistently high quality to the forefront of the biopharmaceutical and healthcare sectors.
Technical parameters:
Model Number: GST-BC001
Power supply: 380VAC, 50/60Hz, 2/3 phase.
Power: 1.5kw
Working speed: 150-200pcs/min
Machine weight: 5000kg
Air source: 5-6kgf/cm².
Overall Dimension: L6800*W1400*H1800mm
Customized Support: Yes
