This automated assembly line is specifically designed for the precision assembly of multi-panel diagnostic test cards (comprising multiple components such as test strips for various biomarkers or vi
This automated assembly line is specifically designed for the precision assembly of multi-panel diagnostic test cards (comprising multiple components such as test strips for various biomarkers or viral antigens, card housings, and buffer bottles). It integrates multi-channel strip feeding, automatic housing loading, parallel strip cutting/sorting/positioning and assembly, housing press-fitting/sealing, automatic unloading, and quality inspection into a single system. This enables a fully automated, closed-loop process transforming bulk roll materials and loose components into finished multi-panel test cards. Featuring a modular design that allows for flexible station configuration, the line fully meets the rigorous demands of the in vitro diagnostics (IVD) industry regarding high throughput, high precision, and traceability.
The line utilizes multiple high-precision roll feeding systems and vibratory bowl feeders to supply components such as multi-panel housings, large rolls of various test strips, and buffer bottles. Precision linear stages and robotic manipulators execute the entire sequence—fixed-length strip cutting, parallel sorting, front/back orientation recognition, precise insertion into housing channels, housing press-fitting, and finished product output—without manual intervention. A single operator can monitor the entire line, significantly reducing staffing requirements and the risk of contamination through human contact.
Built with a high-rigidity frame and independent servo drive systems, the multi-channel cutting and parallel assembly stations feature high-precision vision-guided positioning and force-control sensing modules. Achieving micron-level repeatability, the system ensures consistent cutting lengths, precise insertion positioning, and the absence of misalignment or warping across all channels. Key moving parts undergo wear-resistant and anti-corrosion treatments, enabling stable, continuous 24/7 operation. With an assembly defect rate below 0.3%, the system guarantees consistent performance across channels and high product reliability for every batch.
Equipped with a PLC and industrial touchscreen, the system stores parameter recipes for hundreds of multi-panel test card products—including the number of test panels, strip cutting lengths, housing channel spacing, press-fitting time/pressure, and inspection standards—allowing for rapid product changeovers with a single command. An integrated visual inspection system monitors for defects—such as missing or misaligned strips, placement errors, and incomplete press-fitting—in real-time, automatically rejecting defective units while triggering audio-visual alarms. The system also supports production data storage and MES integration, ensuring full traceability across the assembly process.
Assembly speeds range from 40 to 80 cards per minute (depending on the number of test parameters and component complexity), with a single-unit daily output exceeding 50,000 cards. A multi-channel parallel cutting and assembly design significantly shortens cycle times while drastically reducing labor and rework costs, resulting in an overall reduction in operating expenses of more than 50%.
Centered on precision multi-channel parallel cutting and intelligent visual positioning, this automated assembly line for multi-analyte test cards ensures that every test strip in every channel meets the rigorous demands of clinical diagnostics. Choose this solution to eliminate the complexities and risks associated with manual assembly, enabling your multi-analyte test products to reach the front lines of global in vitro diagnostics (IVD) and rapid testing with consistent high quality and efficient delivery.
Technical parameters:
Model Number: GRK-TWD06
Sizes: L5.70*W2.0*H1.8 (m)
Production Capacities: 2400pcs/H
Power (Output): 6.5kw
Voltage:220V/380V50Hz
Weight:3000KG
Customized Support: Yes
