The semi-automatic pipette tip filter insertion and boxing machine is designed to automate the processes of filter insertion and boxing for various pipette tips (including filtered and non-filtered
The semi-automatic pipette tip filter insertion and boxing machine is designed to automate the processes of filter insertion and boxing for various pipette tips (including filtered and non-filtered types). It integrates automatic feeding, filter cutting/insertion, tip alignment, automatic boxing, and finished product output into a single system. By combining the traditionally separate steps of filter insertion and boxing, it enables a fully automated, closed-loop workflow—transforming the process from bulk tips to boxed finished products. This eliminates the high labor costs and inefficiencies associated with segmented production, helping laboratory consumable manufacturers upgrade their packaging processes to be streamlined, standardized, and highly efficient.
The equipment automatically feeds tips via a vibratory bowl or hopper. A precision transport system then executes the sequence of filter cutting/insertion (optional), tip orientation and alignment, automatic counting and boxing, and finished product output—all without manual intervention. A single machine handles both filter insertion and boxing, significantly shortening the production workflow and allowing one operator to monitor multiple production lines simultaneously.
Built with a high-rigidity frame and an independent servo drive system, the machine features a precision guidance mechanism and a flexible insertion head at the critical filter insertion station; this ensures consistent insertion depth without damaging the inner walls of the tips. The boxing unit utilizes high-precision counting and positioning modules, achieving a repeatability of ±0.1mm to ensure neat tip arrangement and accurate counts in every box. The machine supports stable, continuous 24/7 operation with a defect rate of less than 0.2%, guaranteeing consistent product quality across batches.
Equipped with a PLC and industrial touchscreen, the system stores parameters—such as filter insertion depth, boxing layout, and counting thresholds—for hundreds of tip specifications (10μL–1000μL, filtered/non-filtered) and box types (e.g., 96-well racks, liquid handling workstation racks), enabling rapid product changeovers with a single touch. Integrated systems for material shortage detection, filter supply alarms, boxing count verification, and fault self-diagnosis ensure automatic shutdown and audio-visual alerts upon detecting anomalies. Additionally, the machine supports production data storage and MES integration, ensuring full traceability of the entire filter insertion and boxing process.
The equipment operates at speeds of 40–80 boxes per hour (depending on tip specifications and box type), with a daily output of 500–1,000 boxes per unit—delivering 3 to 5 times the overall efficiency of traditional segmented processes (manual filter insertion followed by semi-automated boxing). Its integrated design eliminates intermediate buffering and handling steps, drastically reducing labor costs and expenses associated with quality-related rework, thereby cutting total operating costs by over 45%.
Centered on the seamless integration of precision filter insertion and intelligent boxing technologies, this machine ensures that the filter placement and alignment in every box meet the rigorous standards required for precision laboratory pipetting. Choose this solution to move beyond the inefficiencies and complexities of segmented production; ensure your pipette tips—characterized by consistent high quality and rapid packaging—reach the forefront of global life sciences and clinical diagnostics.
Technical parameters:
Equipment Model: GST-XTJ103A
Sizes: 360*320*5250px
Tip capacity: 1-1250μL
Production Capacities: 1 box/minute 96 pcs/box
Power (Output): 1.5kw
Customized Support: Yes
