The automatic assembly machine for nebulizer canister filters is designed for the automated assembly of internal filter components (such as filter membranes, sealing rings, bases, and top caps). It
The automatic assembly machine for nebulizer canister filters is designed for the automated assembly of internal filter components (such as filter membranes, sealing rings, bases, and top caps). It integrates automatic component feeding, positioning and installation, ultrasonic welding or press-fitting, airtightness testing, and finished product sorting. This enables a fully automated, closed-loop process—transforming loose parts into finished products—while ensuring assembly precision and consistent, reliable filtration performance. It is widely used in the manufacturing of respiratory therapy devices and medical consumables.
The equipment utilizes multiple precision vibratory bowls or hoppers to feed filter membranes, sealing rings, bases, and top caps. Using a rotary indexing table or linear slide, it sequentially performs membrane insertion, seal assembly, cap press-fitting or welding, and automatic unloading—all without manual intervention. It seamlessly integrates with upstream injection molding and downstream packaging processes; a single operator can monitor multiple production lines, significantly reducing staffing requirements and the risk of contamination from human contact.
Built with a high-rigidity cast frame and independent servo drive systems, the machine features anti-sticking and error-prevention mechanisms at critical stations. It achieves a filter membrane positioning accuracy of ±0.1 mm, with digitally adjustable welding/pressing pressure and stroke, ensuring secure, leak-proof component bonding. Key drive components undergo wear-resistant and anti-corrosion treatments, enabling stable, continuous 24/7 operation. With an assembly defect rate below 0.3%, the system guarantees highly consistent quality across product batches.
Equipped with a PLC and industrial touchscreen, the machine stores recipes for hundreds of nebulizer models (varying by size, membrane material, and welding parameters), allowing for one-touch product changeovers. Integrated vision systems or high-precision sensors monitor for defects—such as missing membranes, misaligned seals, or abnormal pressing force—in real-time; defective units are automatically rejected, accompanied by audio-visual alarms. It also supports production data storage and MES integration, ensuring full process traceability.
The assembly cycle time ranges from 40 to 80 units per minute (depending on component count and process complexity), achieving 6 to 10 times the efficiency of manual assembly. With multi-station parallel operation, a single machine can easily exceed a daily output of 50,000 units, drastically reducing contamination risks associated with human contact and lowering overall operating costs by more than 45%.
This automatic assembly machine redefines the assembly process for atomizer canister filters. By combining stable mechanical operations with intelligent inspection methods, it ensures zero defects in both airtightness and filtration performance for every unit. Choose this solution to manufacture high-quality atomizer accessories at greater speed, safeguarding the safety and efficacy of every respiratory treatment.
Equipment Details:
Model Number: GST-WHG001A
Sizes: L160cm*W160cm*H200cm
Weight: 1000kg
Power: 1.5KW
Production Capacity: 1800 PCS/hour
Voltage: 220V/50Hz
Core Components: Motor, CCD System
Customized Support: Yes
