Technical parameters: Model Number: GST-BC002 Output: 40-60 pcs/min(adjustable). Loading accuracy: 98% (according to the material distinction);. Number of filling heads: 2 heads. Qualified rate
Technical parameters:
Model Number: GST-BC002
Output: 40-60 pcs/min(adjustable).
Loading accuracy: ±98% (according to the material distinction);.
Number of filling heads: 2 heads.
Qualified rate of finished products: ≥99%.
Power supply: 220V, 50Hz.
Power (Output): 3KW
Air pressure: 0.3Mpa～0.4Mpa.
Overall dimension: 3200*1200*1800.
Weight: about 1000KG.
Customized Support: Yes
The Guanshengtai Syringe Automatic Assembly Machine is a specialized piece of equipment designed for the fully automated assembly of disposable syringes (including standard, two-piece, three-piece, offset needle with sheath, and safety syringes). The machine integrates automatic syringe feeding, needle hub orientation pressing, precision stopper insertion, lubricant spraying, plunger assembly, sheath installation, and labeling. The entire line utilizes a multi-station rotary table and robotic arms to achieve fully automated precision assembly from bulk components to finished syringes. Production speeds reach 120-240 syringes/minute (depending on specifications), effectively replacing traditional manual and semi-automatic assembly operations, significantly improving capacity and product consistency.
Core Advantages:
Fully Automated Integration: Utilizing a high-precision rotary multi-station platform and multi-axis servo robotic arm linkage technology, it completes all assembly processes—needle hub insertion, stopper insertion, silicone oil spraying, plunger pressing, sheath fastening, and labeling—in one continuous operation without manual intervention.
High-precision positioning and pressing: Equipped with precision guiding and positioning fixtures and a pressure monitoring system, ensuring consistent coaxiality between the needle hub and needle tube (error ≤ 0.05mm), precise insertion depth of the rubber stopper (error ≤ ±0.1mm), and proper screw-in of the push rod and rubber stopper, eliminating defects such as skewing, overpressure, or loosening.
Online intelligent detection and rejection: Integrating photoelectric sensors and a force monitoring system, it monitors key indicators such as piston sealing, needle tube patency, and component assembly accuracy in real time. Defective products are automatically separated and collected, ensuring 100% compliance with quality standards for all products leaving the factory.
Cleanroom-level production assurance: The entire machine uses a SUS304 stainless steel frame and a fully enclosed transparent protective cover. The assembly area meets the requirements of a Class 100,000 cleanroom environment and can be operated in a medical device cleanroom, fully complying with GMP and ISO13485 quality management system specifications.
Multi-Specification Flexible Compatibility: By changing the track mold and positioning fixture, it can quickly adapt to the assembly needs of various syringe specifications such as 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 50ml, and is compatible with different brand standard components. Changeover time can be controlled within 30 minutes.
Highly Efficient and Stable Output: Utilizing a high-performance servo drive and precision cam divider, the assembly cycle is precise and stable, allowing for continuous 24-hour operation with an annual output of millions of syringes, meeting the needs of large-volume order delivery.
Convenient Operation and Maintenance: Equipped with a touchscreen human-machine interface, it provides real-time monitoring of operating status and one-click fault diagnosis. The core mechanism adopts a modular design, making maintenance simple and quick.
Applicable Scenarios:
Widely applicable to large-scale, standardized automated assembly production in fields such as medical device manufacturing (disposable syringes, pre-filled syringes, insulin syringes, self-destructing syringes, safety syringes), veterinary consumables (veterinary syringes), and medical consumables export processing. With its superior performance in terms of high precision, high efficiency, and high cleanliness, Guanshengtai's automated syringe assembly machine has become the preferred automated assembly solution for many well-known medical companies.
