The Guanshengtai Disposable Sterile Sampling Swab Automatic Assembly Machine is a highly efficient specialized machine designed for the fully automated assembly of sterile sampling swabs (including
The Guanshengtai Disposable Sterile Sampling Swab Automatic Assembly Machine is a highly efficient specialized machine designed for the fully automated assembly of sterile sampling swabs (including pharyngeal swabs, nasal swabs, oral swabs, cervical swabs, etc.) for medical in vitro diagnostics (IVD) and clinical sampling consumables. The machine integrates automatic swab rod feeding and sorting, automatic cutting/feeding of swab heads (flocked/sponge/polyester fiber heads), hot-melt/gluing assembly, shaping and drying, online inspection, and automatic unloading. The entire line achieves one-stop fully automated assembly from bulk components to finished swabs, with a production speed of 3000-6000 swabs/hour, effectively replacing traditional manual assembly operations.
Equipment Details:
Model Number: GST-CYSZ01A
Sizes: L150cm*W150cm*H188cm
Weight: 1300kg
Power: 3KW
Production Capacity: 180 PCS/minute
Voltage: 220V/50Hz
Core Components: Motor, hot melt unit
Customized Support: Yes
Core Advantages:
Fully Automated Integration: Utilizing a multi-station rotary table or linear platform, the machine sequentially completes processes such as swab rod feeding and positioning, swab head cutting/placing, hot-melt or gluing fastening, shaping and drying, finished product inspection, and unloading. Each station operates synchronously, ensuring a stable and efficient assembly cycle. The entire line operates continuously without manual intervention.
High-precision swab head assembly: Suitable for swab heads made of different materials such as flocked, sponge, and polyester fiber, ultrasonic welding, hot riveting, or medical adhesive bonding processes are available. Equipped with a high-precision cutting and vacuum suction transfer mechanism, it ensures swab head cutting dimensional accuracy of ±0.2mm, accurate assembly position, and firm connection, eliminating defects such as misalignment, tilting, or detachment.
Flexible clamping to prevent damage: The entire swab rod transportation and assembly process utilizes flexible positioning clamps and a buffer pressing mechanism. The clamping force is precisely adjustable, effectively preventing scratches, bending, or deformation of the swab rod, ensuring a flawless finished product appearance.
Online inspection and rejection: Integrated fiber optic sensors and image detection modules (based on photoelectric sensing and image comparison principles) perform online full inspection of swab head assembly position, connection firmness, and appearance defects. Defective products are automatically rejected by air blowing, ensuring a high factory pass rate.
Cleanroom-Grade Design: The entire machine utilizes a SUS304 stainless steel frame and a transparent protective cover. The assembly area meets Class 100,000 cleanroom requirements, allowing operation within medical device cleanrooms and complying with ISO13485 and GMP quality management system standards. Key contact components are treated with anti-static agents to prevent dust contamination.
Multi-Specification Quick Switching: By changing the feeding track, positioning fixtures, and assembly molds, it can quickly adapt to different swab specifications (pharyngeal swabs, nasal swabs, oral swabs, cervical swabs, etc.), with a rod diameter range of 2-5mm and a rod length range of 100-200mm. Changeover time can be controlled within 30 minutes.
Easy Operation: Utilizing a PLC and touchscreen human-machine interface, assembly parameters for each station (temperature, pressure, time, speed, etc.) are centrally set. Multiple product formulas are built-in and can be recalled with a single button during changeovers. Real-time monitoring of operating status and fault alarms with code prompts ensure quick and convenient maintenance.
Applicable Scenarios: Widely applicable to large-scale, standardized automated assembly production in fields such as medical device manufacturing (disposable sterile sampling swabs, pharyngeal swabs, nasal swabs, oral swabs, cervical swabs), in vitro diagnostic (IVD) consumables (swabs配套 with virus sampling tubes, gene testing sampling swabs), and OEM export of clinical sampling consumables. Guanshengtai's automated assembly machine for disposable sterile sampling swabs, with its efficient, precise, and clean automation, helps medical consumable manufacturers overcome the efficiency bottleneck of manual assembly, achieving high-quality, large-scale delivery of sampling swab products.
