The Guanshengtai Nebulizer Filter Automatic Assembly Machine is a high-efficiency specialized equipment designed for the fully automated and precise assembly of internal filter components in medical
The Guanshengtai Nebulizer Filter Automatic Assembly Machine is a high-efficiency specialized equipment designed for the fully automated and precise assembly of internal filter components in medical nebulizers and respiratory therapy consumables. The equipment integrates automatic feeding and cutting of filter cotton/elements, automatic housing feeding and positioning, multi-component precision pressing and assembly, online airtightness testing, and automatic unloading. The entire line achieves one-stop fully automated assembly from bulk parts to finished filters, with a production speed of up to 1800 pieces/hour, effectively replacing traditional manual assembly operations.
Equipment Details:
Model Number: GST-WHG001A
Sizes: L160cm*W160cm*H200cm
Weight: 1000kg
Power: 1.5KW
Production Capacity: 1800 PCS/hour
Voltage: 220V/50Hz
Core Components: Motor, CCD System
Customized Support: Yes
Core Advantages:
Fully Automated Integration: Utilizing a high-precision rotary multi-station platform, it sequentially completes processes such as housing feeding, filter cotton/element feeding and cutting, component pressing, seal testing, and finished product unloading. Synchronous linkage between stations ensures stable and efficient assembly, achieving unmanned continuous production.
High-Precision Filter Cotton Cutting and Assembly: Equipped with a roller cutter and vacuum suction transfer mechanism, it automatically cuts rolls of filter cotton material to individual filter sheets with precise cutting dimensions and automatic waste rewinding. After precise positioning, the filter element is accurately placed into the predetermined groove in the housing using a vacuum nozzle or a four-axis robotic arm, ensuring precise positioning and no skewing or wrinkles.
Precision Pressing Assembly: Utilizing a servo drive and pressure control module, the upper and lower housings with assembled filter media are precisely pressed together. The pressing pressure and stroke are precisely controllable. An anti-pressure damage buffer mechanism is equipped to prevent damage to the housing structure during the pressing process, ensuring the finished product's appearance remains intact.
Online Airtightness Testing: An integrated airtightness testing module performs online full inspection of the finished filter's sealing performance using a pressure decay method. The test results are automatically determined, distinguishing between good and defective products. Defective products are automatically rejected by air blowing, ensuring that every product meets sealing standards.
Cleanroom Design: The entire unit uses a SUS304 stainless steel frame and a closed transparent protective cover structure. The assembly area is clean and controllable, allowing operation in a Class 100,000 cleanroom, meeting the requirements of GMP and ISO13485 quality management system standards for medical device production.
Intuitive and Convenient Operation: Utilizing a PLC and touchscreen human-machine interface, assembly parameters for each workstation are centrally set, and multiple product formulas are built-in for one-click recall during production changes. Real-time monitoring of operating status and fault alarms with code prompts ensure quick and convenient maintenance.
Applicable Scenarios: Widely applicable to large-scale, standardized automated assembly production in the fields of medical device manufacturing (medical nebulizer filters, respiratory therapy filters, oxygen tubing filters) and respiratory consumables (nebulizer accessories, ventilator tubing filters). Guanshengtai has deep expertise in the field of medical device automation, possessing relevant invention patents such as "A Fully Automated Assembly Device and Method for Medical Nebulizers." Its automated nebulizer filter assembly machine, with its high efficiency, precision, and clean automation performance, helps medical consumable manufacturers upgrade their filter assembly processes, improving both production capacity and quality consistency.
