The Guanshentai Stool Collection Tube Fully Automatic Assembly Machine is a high-efficiency, specialized system designed for the automated assembly of medical in vitro diagnostic (IVD) consumables,
The Guanshentai Stool Collection Tube Fully Automatic Assembly Machine is a high-efficiency, specialized system designed for the automated assembly of medical in vitro diagnostic (IVD) consumables, such as stool collection tubes (including fecal occult blood test tubes and stool sampling tubes). Integrating automatic tube feeding, precise sampling rod insertion, automatic cap tightening, and finished product unloading, the system delivers a seamless, fully automated assembly process—transforming bulk components into finished tubes at speeds of up to 2,200 units per hour. It effectively replaces traditional manual or semi-automated methods, significantly boosting production capacity and product consistency.
Equipment Details:
Model Number: GST-YBG001A
Sizes: L380cm*W270cm*H170cm
Weight: 1200kg
Power: 2.5kW
Production Capacity: 2200 pieces/hour
Voltage: 220V
Customized Support: Yes
Key Advantages:
Fully Integrated Automation: Utilizing a multi-station rotary table or linear platform, the system executes sequential processes—including tube feeding and positioning, sampling rod insertion, cap tightening, and unloading—with synchronized station operation. This ensures stable, high-efficiency assembly cycles without the need for manual intervention.
High-Precision Component Assembly: Equipped with servo drives and precision clamping/positioning mechanisms, the system ensures the sampling rod is inserted accurately into the tube's designated slot—guaranteeing correct placement without misalignment or damage to the tube wall. The capping mechanism employs torque control to ensure a tight, reliable seal, preventing issues such as stripped threads or overtightening.
Flexible Compatibility Across Specifications: By simply swapping feed rails, positioning jigs, and capping molds, the machine quickly adapts to various tube specifications (tube diameter, length, and sampling rod type). This flexibility supports diverse production needs and allows for quick, convenient product changeovers.
Clean-Room Compatible Design: The machine features an SUS304 stainless steel frame and an enclosed protective structure. With a controllable assembly environment, it is suitable for operation in Class 100,000 cleanrooms, meeting GMP and ISO 13485 quality management standards for IVD consumable production.
Intuitive and Convenient Operation: Controlled via a PLC and touchscreen HMI, the system allows for centralized parameter settings across all stations. It includes built-in product recipes that can be recalled with a single touch during changeovers. Real-time operational monitoring and error alarms with specific code indicators facilitate quick and easy maintenance.
Application Scenarios:Widely applicable to the large-scale, standardized, and fully automated assembly of in vitro diagnostic (IVD) consumables—such as fecal occult blood test tubes, stool sampling tubes, and other stool testing devices. With its high-efficiency, precision, and clean automated performance, the Guanshentai fully automated stool test tube assembly machine helps IVD manufacturers overcome the efficiency bottlenecks associated with manual assembly, enabling the high-quality, mass-scale delivery of products.
