The Guanshentai Automated Assembly and Leak Testing Machine for Kits is an integrated system designed specifically for the automated assembly and seal integrity testing of consumables such as in vit
The Guanshentai Automated Assembly and Leak Testing Machine for Kits is an integrated system designed specifically for the automated assembly and seal integrity testing of consumables such as in vitro diagnostic (IVD) kits, sampling tubes, and rapid test cards. The equipment combines automatic feeding of tube bodies and card casings, precision insertion of reagent strips and tubes, snap-fit lid assembly, in-line airtightness testing, automatic rejection of defective units, and finished product unloading. The entire line achieves automated assembly and comprehensive inspection—transforming bulk components into finished kits—with a production rate of 1,200–2,400 units per hour, effectively replacing traditional manual assembly and random sampling methods.
Equipment Details:
Model Number: GST-SJH001A
Sizes: L396cm*W218cm*H210cm
Weight: 2500kg
Power: 4kW
Production Capacity: 900 units/hour
Voltage: 220V
Core Component: High-precision leak detector
Customized Support: Yes
Key Advantages:
Integrated Assembly and Leak Testing: The system combines precision assembly and seal integrity testing on a single platform. Using a multi-station rotary table or linear conveyor mechanism, it sequentially executes feeding, assembly, pressing, leak testing, and sorting. Synchronized station operation ensures stable, high-efficiency throughput without the need for multiple separate machines.
High-Precision Assembly and Positioning: Servo-driven systems and precision clamping/positioning mechanisms ensure the accurate insertion of components—such as reagent strips, tubes, and swabs—into designated housing locations. Pressing depth and snap-fit force are adjustable, guaranteeing precise assembly alignment without misalignment or damage to internal components.
In-Line Comprehensive Airtightness Testing: Integrated leak-testing modules (utilizing pressure decay or vacuum hold methods) perform seal integrity checks on every finished kit. Test pressure and hold times are preset, with automatic pass/fail determination; the process delivers accurate, reliable results, eliminating the risk of missed defects.
Automatic Rejection of Defective Units: Products failing the leak test or assembly checks are automatically ejected into a waste collection area by a high-speed pneumatic mechanism. This ensures complete separation of good and defective products, guaranteeing the seal integrity of all outgoing units.
Flexible Compatibility Across Specifications: By swapping infeed tracks, positioning jigs, and pressing molds, the system rapidly adapts to various kit specifications—such as nucleic acid extraction kits, antigen test kits, and sampling tube sets—ensuring flexible and convenient production changeovers.
Application Scenarios:Widely applicable to large-scale, standardized automated assembly and comprehensive seal integrity testing for products such as in vitro diagnostic (IVD) consumables (nucleic acid extraction kits, antigen/antibody test kits, sampling tube sets, fecal occult blood test kits), biopharmaceutical consumables (reagent dispensing boxes, sample storage boxes), and medical testing consumables. With its high-efficiency, precision, and clean automated performance, the Guanshentai automated kit assembly and leak testing machine empowers IVD consumable manufacturers to upgrade their assembly and leak testing processes, comprehensively boosting production capacity and product sealing reliability.
