The Guanshentai automatic assembly machine for disposable sterile sampling swabs is a high-efficiency, specialized system designed for the fully automated assembly of various disposable sterile swab
The Guanshentai automatic assembly machine for disposable sterile sampling swabs is a high-efficiency, specialized system designed for the fully automated assembly of various disposable sterile swabs (such as nasopharyngeal, oropharyngeal, and nasal swabs). The equipment integrates automatic feeding of swab sticks and tips, precision assembly (via ultrasonic welding, hot-melt welding, or adhesive bonding/curing), drying and shaping, in-line inspection, and automatic unloading. The entire line achieves a one-stop, fully automated assembly process—transforming bulk sticks and tips into finished swabs—with production speeds reaching 3,000–6,000 units per hour, effectively replacing traditional manual assembly methods.
Equipment Details:
Model Number: GST-CYSZ01A
Sizes: L150cm*W150cm*H188cm
Weight: 1300kg
Power: 3KW
Production Capacity: 180 PCS/minute
Voltage: 220V/50Hz
Core Components: Motor, hot melt unit
Customized Support: Yes
Key Advantages:
Fully Automated Process Integration: Utilizing a multi-station rotary table or linear platform, the system sequentially performs swab stick feeding and positioning, precision tip assembly, welding/bonding, curing/drying, and final inspection/unloading. Synchronized operation across stations ensures a stable and efficient assembly cycle.
High-Precision Assembly: Equipped with servo drives and precision clamping/positioning mechanisms, the machine ensures coaxial alignment between the tip and the stick. The assembly is secure, free from skew or looseness, and features precise, consistent welding/bonding points, thereby guaranteeing the sampling head's collection efficiency and operational reliability.
Sterile and Clean Design: The machine features an SUS304 stainless steel frame and a fully enclosed transparent protective housing. The assembly zone meets Class 100,000 cleanroom standards, allowing for operation within sterile workshops. It supports UV/ozone disinfection and complies with medical device GMP and ISO 13485 regulations.
Contamination and Static Prevention: Components that come into contact with the swabs undergo anti-static treatment to prevent dust attraction caused by static electricity. Critical stations utilize quick-release structures to facilitate regular cleaning and disinfection, effectively eliminating the risk of cross-contamination.
Rapid Product Changeover Across Specifications: By swapping out infeed tracks, positioning jigs, and welding molds, the system accommodates various swab shaft lengths and tip types (flocked, foam, cotton, etc.), with changeover times kept under 30 minutes.
Application Scenarios:Ideally suited for the large-scale, standardized automated assembly of medical devices (disposable sterile sampling swabs, viral sampling swabs, DNA collection swabs), in vitro diagnostic consumables (specimen collection swabs, genetic testing swabs), and supplies for disease control and epidemic prevention. With its high-efficiency, precision, and clean automation capabilities, the Guanshentai automatic assembly machine for disposable sterile sampling swabs empowers manufacturers to achieve high-quality, mass-scale delivery of sampling swab products.
