The Guanshentai fully computerized automatic syringe assembly machine is a specialized system designed for the complete, automated assembly of single-use syringes—including standard, threaded-tip, t
The Guanshentai fully computerized automatic syringe assembly machine is a specialized system designed for the complete, automated assembly of single-use syringes—including standard, threaded-tip, two-piece, and off-center needle configurations. The equipment integrates automatic feeding and orientation, precision assembly of plungers and pistons, needle attachment, in-line inspection, and automatic unloading. It provides a comprehensive, one-stop automated solution, transforming bulk components into finished syringes. Capable of handling various sizes ranging from 1ml to 50ml, this system effectively replaces manual or semi-automated assembly processes, significantly boosting production capacity and product consistency.
Technical parameters:
Model Number: GST-ZSQ104A
Sizes: L2200*W1600*H2000(mm)
Production Capacities: 2-station: 1,200 pcs/h; 4-station: 2,400 pcs/h
Power (Output): 4.5KW
Customized Support: Yes
Key Advantages:
Fully Computerized Centralized Control: Managed via a PLC, variable-frequency drives, and a touchscreen HMI, the system allows for centralized parameter setting and real-time monitoring. It supports the storage of multiple product recipes, enabling rapid, one-touch switching between different production runs.
Multi-Station Collaborative Assembly: Utilizing a rotary multi-station platform paired with a high-precision indexer, the system employs multi-axis servo-driven robotic arms to execute tasks such as barrel orientation, piston insertion, needle attachment, and plunger pressing—ensuring a stable and highly efficient assembly cycle.
End-to-End Automated Operation: The entire process—from feeding and assembly to inspection and unloading—runs continuously and automatically. This ensures long-term, stable operation while minimizing the need for manual intervention and reducing labor intensity.
Cleanroom-Grade Production: Constructed with an SUS304 stainless steel frame and a fully enclosed design, the assembly zone meets Class 100,000 (ISO 8) cleanroom standards, complying with GMP and ISO 13485 quality management system requirements for medical devices.
Flexible Multi-Specification Compatibility: By swapping out tracks, molds, and positioning fixtures, the machine can be quickly reconfigured to accommodate various syringe sizes (1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 50ml) and diverse designs—such as standard, threaded-tip, two-piece, or off-center needle types—offering exceptional flexibility for production changes.
Application Scenarios: Ideally suited for large-scale, standardized automated assembly in the manufacturing of medical devices—including disposable syringes, pre-filled syringes, insulin syringes, and auto-disable syringes—as well as veterinary consumables (such as veterinary syringes) and medical supplies intended for export. The Guanshentai fully computerized automatic syringe assembly machine delivers high-efficiency, high-precision, and clean-room-compatible automation. It empowers medical device manufacturers to achieve a comprehensive, automated upgrade of their syringe assembly processes, effectively reducing labor costs while enhancing production capacity and product quality consistency.
