The Guanshentai Pipette Tip Vision Inspection Machine is a specialized system designed for the fully automated inspection of pipette tips, covering both surface defects and critical dimensions. The
The Guanshentai Pipette Tip Vision Inspection Machine is a specialized system designed for the fully automated inspection of pipette tips, covering both surface defects and critical dimensions. The equipment integrates automatic feeding and orientation, multi-station rotary transport, multi-angle optical imaging, precision dimensional measurement, automatic sorting/rejection, and metered output. It performs comprehensive in-line inspection of the inner and outer walls, orifice, tip end, and filter depth. With an inspection speed of 300–600 units per minute, it serves as an effective replacement for manual visual inspection.
Technical parameters:
Model Number: GST-YYXT104A
Sizes: L2000*W2043*H1985(mm)
Production Capacities: 5pcs/S
Power (Output): 7KW
VOLTAGE:380V
AIR PRESSURE:Operating air pressure: 5.5 bar (minimum 4.5 bar, maximum 6.0 bar)
Customized Support: Yes
Key Advantages:
Comprehensive Surface Inspection: Utilizing a combination of multi-angle LED lighting and high-resolution industrial cameras, the system detects defects such as scratches on inner or outer walls, foreign particles (black or white spots), air bubbles or sink marks, burrs at the orifice, damage to the tip end, and missing or misaligned filters.
High-Precision Dimensional Measurement: Based on fixed-scale and pixel-comparison principles, the system provides high-precision measurements of total length, outer diameter, inner diameter, taper, and filter depth, with a repeatability of ±0.02 mm.
Automatic Sorting and Rejection: Following inspection, the system automatically distinguishes between acceptable and defective parts based on preset criteria. Defective items are removed via an air-blast mechanism and collected separately, while acceptable items are counted and discharged in specified quantities.
Scratch-Resistant, Gentle Transport: Components that come into contact with the pipette tips are constructed from polished non-metallic materials or treated with anti-static coatings, ensuring that the inner and outer walls remain free from scratches during transport and inspection.
Rapid Changeover for Multiple Specifications: By swapping feed tracks and inspection fixtures, and adjusting optical parameters, the system can accommodate various pipette tip sizes—such as 10μL, 200μL, 1000μL, and 5mL—with a product changeover time of less than 20 minutes.
Application Scenarios:Widely applicable to large-scale, in-line, 100% inspection processes for life science consumables (such as pipette tips, automated workstation tips, and filtered tips), in vitro diagnostic (IVD) consumables (including nucleic acid extraction tips and sample processing tips), as well as various biopharmaceutical and laboratory consumables. The Guanshentai pipette tip vision inspection system delivers high-efficiency, high-precision, non-contact inspection, enabling manufacturers of laboratory consumables to achieve comprehensive quality control for their pipette tip products.
