The Guanshentai Medical Filter Automatic Assembly Machine is a high-efficiency, specialized system designed for the fully automated assembly of medical filters. It integrates multiple processes—incl
The Guanshentai Medical Filter Automatic Assembly Machine is a high-efficiency, specialized system designed for the fully automated assembly of medical filters. It integrates multiple processes—including the automatic feeding and orientation of upper and lower housings, precision cutting and loading of filter membranes, ultrasonic or thermal welding, in-line leak testing, and automatic unloading—into a single, seamless production line. Capable of transforming bulk components into finished filters, the system achieves a production rate of 1,200–2,400 units per hour, effectively replacing traditional manual assembly methods.
Technical parameters:
Model Number:GST-GLQ105A
Sizes:L1700*W1600*H2100(mm)
Production Capacities: 1200-1500/h
VOLTAGE:220V
POWER:4.5KW
AIR PRESSURE:Operating pressure: 5.5 bar (minimum 4.5 bar, maximum 6.0 bar)
WEIGHT:900KG
Customized Support: Yes
Key Advantages:
Fully Integrated Automation: Utilizing a multi-station rotary dial or linear platform, the system executes a sequence of operations—housing supply, membrane cutting and loading, pre-assembly/clamping, welding, and leak testing—in a synchronized, high-efficiency workflow.
High-Precision Membrane Cutting and Assembly: Equipped with a rotary die-cutting mechanism or a servo-driven precision cutting system, the machine converts rolled membrane material into specific shapes (circular, elliptical, or custom geometries) with a dimensional accuracy of ±0.1 mm. Vacuum-assisted pick-and-place mechanisms ensure the membrane is positioned precisely within the housing cavity, free from misalignment, folds, or creases.
Ultrasonic/Thermal Welding: The system employs ultrasonic or thermal welding to securely bond the upper and lower housings. Welding energy is precisely controlled to minimize the heat-affected zone, ensuring no damage to the internal membrane or sealing structures. The resulting weld is dense and uniform, meeting medical-grade sealing standards. Welding parameters can be configured in stages to accommodate various housing materials and wall thicknesses.
Cleanroom-Ready Design: Constructed with an SUS304 stainless steel frame and transparent protective enclosures, the assembly zone meets Class 100,000 (ISO 8) cleanroom standards. The machine is designed for operation within medical device cleanroom environments, ensuring compliance with ISO 13485 and GMP quality management system requirements.
Flexible Compatibility and Rapid Changeover: By swapping out fixtures and feed tracks, the system can accommodate medical filters of various specifications and shapes—including round, square, and custom/irregular forms. Changeover time is kept under 30 minutes, effectively supporting the batch production of diverse product varieties.
Application Scenarios: This system is ideally suited for large-scale, standardized automated assembly across several sectors, including medical device manufacturing (infusion, air, anesthesia/respiratory, blood, and pharmaceutical fluid filters), biopharmaceutical consumables (sterilizing-grade and syringe filters), and home healthcare (nebulizer and oxygen concentrator filters). With its high efficiency, precision, and clean-room-ready automated performance, the Guanshentai medical filter automatic assembly machine helps manufacturers of medical consumables overcome the efficiency bottlenecks of manual assembly, enabling the high-quality, large-scale delivery of filter products.
