Non-standard automation equipment provides intelligent automation solutions for different industries

　　Non-standard automation equipment, as the name implies, refers to automation devices that are not uniformly designed and manufactured according to national equipment standards. This type of equipment is not universal in batches, but is personalized and customized according to the company's specific products, process flow, space layout, production capacity requirements and other parameters. It usually includes modules such as mechanical structure, pneumatic system, electronic control system, sensor, motion control, etc., and is widely used in automatic assembly, handling, testing, packaging, welding and other links.

　　1. The core advantages of non-standard automation equipment

　　High customization to meet personalized production: Each non-standard equipment is tailored for a specific product, and can accurately meet the customer's unique process and technical requirements, and realize the deep integration of automation and actual needs.

　　Improve production efficiency and stability: Non-standard equipment can integrate complex or cumbersome manual operation processes into an integrated and continuous automation system, effectively reduce intermediate links, and improve overall production efficiency and yield rate.

　　Reduce labor costs and employment risks: With the increase in labor costs, many manufacturing companies are troubled by problems such as difficulty in recruiting and training. Non-standard automation equipment can greatly reduce dependence on labor by realizing functions such as automatic assembly, testing, and packaging.

　　Optimize product quality and achieve standardized operation: the automated control system can strictly perform operations according to process parameters, eliminate human errors, achieve product consistency and standardization, and reduce rework and defect rates.

　　Technology can be upgraded and the structure can be expanded: modern non-standard equipment reserves system upgrade and module expansion interfaces during design, which is convenient for customers to quickly respond when adjusting processes or switching product models in the future.

　　2. Typical application industries of non-standard automated equipment

　　Medical device industry: such as automatic assembly, capping, silk screen printing, leak detection, packaging and other processes of products such as centrifuge tubes, pipettes, dental mirrors, and blood collection needles;

　　Automotive parts manufacturing: automated testing, laser welding, plug-in pressing and other personalized process automation;

　　Electronic manufacturing industry: suitable for customized equipment such as PCB plug-ins, connector assembly, battery welding, and dispensing;

　　Hardware and plastic industry: automatic workstations such as screw locking, hooking, gluing, flocking, and marking;

　　Daily chemical and food industry: such as bottle filling, cap tightening, automatic labeling, boxing and sealing equipment can all be non-standard designs.

　　3. Design process of non-standard automation equipment

　　Customer demand communication: understand the customer's product structure, process flow, production capacity requirements, site layout, etc. in detail;

　　Scheme design and verification: mechanical, electrical, pneumatic and other professional collaborations to design system solutions, and conduct 3D simulation or prototype testing when necessary;

　　Equipment manufacturing and assembly: mechanical processing, parts procurement, electronic control programming and equipment integration according to the design plan;

　　Debugging and delivery: debug the whole machine to ensure that the action flow, accuracy and beat meet the requirements, and provide operation training and after-sales service.

　　Compared with standardized equipment, non-standard automation equipment is closer to the actual process flow and production needs of the enterprise, and provides more accurate, controllable and intelligent automation solutions for different industries. Under the production trend of personalized, multi-variety and small batch, non-standard equipment will help enterprises stand out in the fierce market competition with higher intelligence level, stronger customization ability and faster response speed.