The Guanshentai semi-automatic water purifier filter element folding machine is specialized equipment designed for the folding and forming process of filter elements (such as PP melt-blown fabric, a
The Guanshentai semi-automatic water purifier filter element folding machine is specialized equipment designed for the folding and forming process of filter elements (such as PP melt-blown fabric, activated carbon fiber, and RO membrane pre-treatment layers). Integrating tension control, folding/forming, fixed-length cutting, and material discharge, the machine automates the folding and cutting processes while relying on manual assistance for loading and unloading. It achieves production speeds of 80–120 folds per minute and handles 10–50 layers per fold, significantly enhancing standardization and production efficiency in the filter element folding stage.
Key Advantages:
High-Precision Folding and Forming: Utilizing precision folding roller molds linked with a crank-linkage mechanism, the folding width and spacing are accurately set via lead-screw adjustment mechanisms. This ensures neat folds and crisp creases, resulting in consistent fold heights and uniform spacing, thereby providing high-quality folded semi-finished products for subsequent winding or end-sealing processes.
Flexible Adaptation to Various Filter Materials: By swapping folding roller molds and adjusting parameters, the machine accommodates the folding needs of diverse materials—such as PP melt-blown non-woven fabric, activated carbon fiber felt, and RO membrane sheets. It supports material thicknesses of 0.1–3mm and adjustable folding widths of 50–300mm, meeting production requirements for various filter element specifications.
Variable Frequency Speed Control and Fixed-Length Cutting: Driven by a variable-frequency motor, the folding speed is steplessly adjustable to suit different material characteristics. The output section features a rotary cutter system for fixed-length cutting, delivering a cutting precision of ±1mm; the cut edges are smooth and flat, free from burrs or adhesion, ensuring the folded sheets are discharged in a neat, uniform manner.
Efficient Human-Machine Collaboration: Operators only need to load the material rolls and collect/stack the folded sheets, while the machine automates the unwinding, folding, and cutting processes. A single operator can manage multiple machines simultaneously, drastically reducing manual labor intensity.
Safety Protection Design: The folding roller area is equipped with a transparent safety guard and a light curtain; opening the guard during operation triggers an automatic stop to ensure operator safety. Emergency stop buttons and overload protection devices are included to ensure a rapid response to any abnormal conditions.
Easy Cleaning and Maintenance: The folding roller module utilizes a quick-release clamp design, allowing for tool-free disassembly to clean away adhesive or fiber residues. The machine body features a hybrid structure of SUS304 stainless steel and high-strength aluminum alloy; the smooth, rust-resistant surfaces facilitate easy daily cleaning.
User-Friendly Operation: Equipped with a PLC and touchscreen HMI, the system allows for intuitive setting and saving of parameters—such as folding speed, cutting length, and number of folds—as multiple recipes. Production changeovers can be executed with a single-button recall, and general operators can run the machine after minimal training.
Applications:
Widely applicable to filter media folding and forming processes in sectors such as water purifier filter manufacturing (PP melt-blown, activated carbon fiber, and RO pre-filtration pleated elements), water treatment consumables processing (industrial water filter pleated layers and composite purifier filters), and air purification (HEPA filter media). With its high precision, efficiency, and ease of use, the Guanshentai semi-automatic folding machine helps manufacturers standardize and semi-automate their folding processes, effectively enhancing product consistency and production capacity.
Equipment Details:
Model Number: GST-WJ019A
Sizes: L90*W84*H175(cm)
Production Capacities: 4pcs/min
VOLTAGE:220V
POWER:1KW
Customized Support: Yes
