The Guanshengtai ESR Tube Automatic Assembly Machine is a specialized piece of equipment developed for the fully automated precision assembly of ESR tubes (erythrocyte sedimentation rate tubes). The
The Guanshengtai ESR Tube Automatic Assembly Machine is a specialized piece of equipment developed for the fully automated precision assembly of ESR tubes (erythrocyte sedimentation rate tubes). The machine integrates multiple processes, including automatic feeding and sorting of tube/pipette/rubber stopper components, precise rubber stopper insertion, sealing/gasket assembly, pipette positioning and insertion, online finished product inspection, and automatic unloading. The entire line achieves one-stop fully automated assembly from bulk parts to finished ESR tubes, with a production speed of 1800-3000 tubes/hour, effectively replacing traditional manual assembly work.
Equipment Details:
Model Number: GST-XCG001A
Sizes: L180cm*W150cm*H190cm
Weight: 500kg
Power: 1KW
Production Capacity: 1,400 PCS/hour
Voltage: 220V/50Hz
Core Component: Motor
Customized Support: Yes
Core Advantages:
High-Precision Pressing and Inspection: Equipped with a servo pressure system and precision positioning fixtures, the rubber stopper is precisely pressed into the tube port at a preset depth and perpendicularity, ensuring proper insertion, a good seal, no skewing, and no damage to the tube wall. Integrated fiber optic sensors and a force detection module (based on pressure sensors and mechanical limits, not AI self-learning) monitor the pressing depth and pressure curve in real time, automatically alarming and rejecting abnormalities.
Precision pipette positioning and insertion: Utilizing servo drive and a flexible gripper mechanism, pipettes are automatically sorted and precisely inserted into the upper end of the tube body in a preset direction. Insertion depth is controllable, ensuring accurate positioning and preventing skewness, thus guaranteeing assembly consistency.
Multi-specification flexibility and compatibility: By changing the feeding track, positioning fixture, and pressing mold, it can quickly adapt to different specifications of erythrocyte sedimentation rate (ESR) tubes (different diameters, lengths, and structural types), allowing for flexible and convenient changeovers and meeting the needs of multi-variety production.
Cleanroom-grade design: The entire machine uses a SUS304 stainless steel frame and a transparent protective structure. The assembly area achieves a cleanliness level of up to Class 100,000, allowing operation within medical device cleanrooms and fully meeting the GMP and ISO13485 quality management system requirements for IVD consumable production.
Intuitive and convenient operation: Employing a PLC and touchscreen human-machine interface, assembly parameters for each station are centrally set. Multiple product formulas are built-in and can be recalled with a single click during changeovers. Real-time monitoring of operating status and fault alarms with code prompts ensure quick and convenient maintenance.
Applicable Scenarios: Widely applicable to large-scale, standardized automated assembly production in the fields of in vitro diagnostic (IVD) consumables manufacturing (erythrocyte sedimentation rate tubes, ESR test tubes, blood sampling tubes) and medical consumables. Guanshengtai's automated erythrocyte sedimentation rate tube assembly machine, with its efficient, precise, and clean automation performance, helps IVD consumable manufacturers overcome the efficiency bottleneck of manual assembly, achieving high-quality, large-scale delivery of erythrocyte sedimentation rate tube products.
