Release Date:2025-07-11 14:43:50 Popularity:
In the modern food and beverage industry, consumers have put forward higher and higher requirements for the quality, taste and packaging of beverages. In order to meet the needs of large-scale, high-efficiency and standardized production, the automatic beverage filling machine has become an indispensable and important part of the beverage production line with its advantages of high efficiency, precision, safety and intelligence, which has greatly promoted the automation and large-scale development of the entire beverage industry.
1. Definition and function of automatic beverage filling machine
Automatic beverage filling machine is a special equipment that accurately fills liquid beverages (such as water, juice, carbonated beverages, tea, functional beverages, etc.) into predetermined containers. It integrates filling, sealing, cleaning, disinfection, and testing functions, and is suitable for a variety of packaging forms such as plastic bottles, glass bottles, cans, and aseptic cartons.
Its core functions include: improving filling efficiency to meet large-scale production; ensuring beverage filling accuracy and sanitation and safety; reducing labor costs and human errors; and improving the automation and intelligence level of production lines.
2. Equipment structure and main functional modules
A standard automatic beverage filling machine is generally composed of the following main modules:
Bottle sorting/bottle conveying system: automatically sort out disordered empty bottles, arrange them in order and convey them to the filling area.
Disinfection and cleaning system: rinse and disinfect the container to ensure that the packaging is clean and sterile and meets food safety standards.
Quantitative filling system: according to the set capacity, the beverage is filled into the container by isobaric, negative pressure or normal pressure to ensure accurate and consistent filling volume.
Sealing system: automatically complete the steps of capping, capping, film sealing, etc. to ensure a firm seal and leak prevention.
Detection and rejection system: equipped with liquid level detection, foreign body detection and sealing detection functions, automatically identify and reject unqualified products.
Human-machine interface and PLC control system: can set production parameters, monitor equipment status, real-time alarm and remote control.
3. Technical advantages of automatic beverage filling machine
High filling accuracy: high-precision flow meter or servo control technology is used to ensure that the filling error of each bottle of beverage is controlled within ±1%.
High production efficiency: multi-head simultaneous filling design, one device can achieve the filling capacity of hundreds of bottles per minute, greatly improving production capacity.
High degree of automation: from bottle loading, rinsing, filling, capping to detection and transportation, the whole process is automated, saving labor costs.
Wide applicability: the filling method can be flexibly adjusted according to different bottle types and beverage characteristics, and adapt to various liquid viscosities and carbonic acid contents.
Strict hygiene standards: the parts in contact with beverages are made of food-grade stainless steel, which is easy to clean and rust-free to ensure food safety.
Intelligent control system: supports fault self-diagnosis, automatic alarm, parameter storage switching, and simple and convenient operation.
Automatic beverage filling machine is not only a filling equipment, but also an important part of the intelligent manufacturing system of modern beverage industry. With its performance advantages of high efficiency, precise control and strong adaptability, it helps enterprises improve production capacity, reduce operating costs and ensure product quality. It is a key tool for achieving standardized, large-scale and branded production.